Friday, January 29, 2016

Rear window and cowling fitting




Rear Window installation




Rear Window installation

 Install upgraded brake lines

 Install upgraded brake lines

 Install 
2 1/8 spacers and back spinner bulkhead to simulate prop install for cowling fitting


 Install 2.1/8 spacers and back spinner bulkhead to simulate prop install for cowling fitting


Sanding fitting cutting and more sanding fiberglass cowling

Sanding fitting cutting and more sanding fiberglass cowling




Sanding fitting cutting and more sanding fiberglass cowling




                     Sanding fitting cutting and more sanding fiberglass cowling

Monday, January 25, 2016

Engine hung

This post again is not a full weekly update like normal, it is too good not to share.  The engine is now attached to the airframe!  We hung this brand new Lycoming IO-390 attached to the mount, being inspected by Johnny.  

Sunday, January 17, 2016

Fiberglass and Landing gear

Full update of last weeks work.  More fiberglass for the canopy and landing gear installed. 



More fiberglass layers and filler and a lot of sanding


 Fitting the tail wheel spring and wheel

 This process required quite a bit of hand fitting with 400 grit emery cloth . This is a very tight machine fit . 
 Fitting the tail wheel spring and wheel

Fitting and installing the gear legs to engine mount, nice fit




Fabricate and install the soft aluminum brake lines from the firewall the calipers . I installed these per the plans and I'm not liking this setup . These lines will be replaced next week with Aeroquip 303 flexible hose and 491 fittings . The cheap aluminum tubing may be ok but it may not . I have repaired other aircraft where the alum tubing  cracked and broke due to flexing . Not worth taking a chance IMHO . 

Thursday, January 14, 2016

Friday, January 8, 2016

More canopy progress

In this update, the bubble canopy has been fitted to the frame.  In addition, some interior parts were painted, and fiberglass work has been done faring the canopy to the frame.


                                                     Final drill canopy to frame


  Paint canopy frame and interior parts
                                  


Countersink holes in canopy , install rivets and screws



Countersink holes in canopy , install rivets and screws


Layout for fiberglass fairing , prep canopy and frame for layup


Layout for fiberglass fairing , prep canopy and frame for layup


Layout for fiberglass fairing , prep canopy and frame for layup

Fiberglass layup complete, peel ply layers applied ( no in process photos of the layup , fiberglass is messy and sets up to fast to grab a camera )