Monday, March 17, 2014

I love my DRDT2 dimpler.

Here, I am dimpling a horizontal stabilizer skin.

Countersinking Horizontal stabilizer spars.  I must have countersunk a gazillion holes!

Monday, February 17, 2014

Rudder progress

Rudder counterweight all installed.
Remember to add lock tite, so that one day the screw doesn't  loosen up and interfere with your rudder operation.


Very satisfying results on the rudder stiffener back riveting project.

I LOVE back-riveting!


Took a break from building to travel to the Peach State Aerodrome to see the Curtiss Jenny that my friends Brian Karli (right) and Ron Alexander just finished restoring.  They could have built a squadron of RVs in the time they spent over the last 6.5 years, along with lots of volunteer help, restoring this important historical aircraft.  Although my private pilot son Zak was invited to occupy the cockpit, he did not get to fly.  Phase 1 test flying is just starting.

It's tough to pull Zak away from the Co-eds in Athens Georgia, but a chance to see the Jenny fly did it!

Countersinking the rudder trailing edge.

Rudder stiffener in its' natural habitat.

Saturday, February 8, 2014

Rudder skins

A rudder skin in its' prime!



Rudder skin all clecoed up and ready for match drilling, deburring , scuffing, cleaning and priming.


Trying out my new Cleveland tool edge brake tool.  I like it.  This is the trailing edge of the rudder skin.


Thursday, January 30, 2014

Vertical stab.


Progress has been slow due to illness, but I did manage to get the vertical stabilizer done!

Monday, December 30, 2013

Right tip all clecoed  up.


I am very pleased with the gap.
Sure goes together fast, compared to a wing!


Got started on the horizontal stabilizer.
Rather pleased with the results of the tip lighting project!




Thursday, December 12, 2013

Deviating from the plans!  Rather than having ugly pop rivets visible on my wingtips, I decided to epoxy the tip rib into place.  I will then add a strip of fiberglass over the flange, and onto the inside of the tip.
Whelen LED Position/Strobe light in position.
Lightweight auto parts store  universal rear view mirror
material will add efficiency to the nab/strobe lights.


Left tip nutplates are installed.

Countersinking fiberglass is not my favorite thing.
That's right, the nutplates are on the wrong side....just for drilling the rivet holes.  There are 40 something nutplates per wingtip, 3 holes per nutplate.  That's a lot of drilling and countersinking!   Dulled some tools for sure!


Saturday, December 7, 2013

Wingtip day


 Wingtip day.  Got tired of riveting, so decided to fool with the left tip today.  First I trimmed the flanges, as directed by the instructions.  Next I rigged the aileron to neutral, taped the tip on, and snugged it up with a strap.

When I was satisfied that everything was positioned perfectly, I drilled and clecoed each hole.  I started at the trailing edge, and worked forward, alternating between top and bottom.  Im very pleased with the gap!

Next I marked the areas that flexed too much once attached to the wing.  Stiffeners will be added  inside for some lightweight strength.